Dam laminate isolation substrate

ABSTRACT

An apparatus includes a lead frame, a dam and adhesive on portions of the lead frame, and an integrated circuit die having a portion on the dam and another portion on the adhesive. The lead frame can include two portions, or two lead frames. The dam can bridge a space between the two lead frames. The dam can be smaller than the integrated circuit die in at least a width dimension of the dam relative to a width dimension of the integrated circuit die, providing that the integrated circuit die overhangs the dam on each side of the width dimension of the dam. Adhesive is located between the integrated circuit die and each lead frame, adjacent to and on each side of the dam. The dam prevents adhesive from spreading into the space between the lead frames.

REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 15/852,532, filed Dec. 22, 2017, the contents of all of which are herein incorporated by reference in it entirety.

BACKGROUND

Semiconductor packages often comprise a semiconductor die attached to a lead frame and electrically connected to bond fingers of the lead frame. The semiconductor die is attached to the lead frame by an adhesive resin. Adhesive resins for attaching the semiconductor die to the lead frame include epoxy-based adhesives, acrylate-based adhesives, silicones and polyimides.

Although such adhesives are fairly viscous, they exhibit a tendency to bleed or spread into a space between lead frames of the substrate, possibly causing bridging and/or arcing. This spreading or bleeding of adhesive resin into the space between lead frames of the substrate encroaches upon the HV-LV split DAP spacing and effects proper clearances of M4/5/6 trace-DAP.

There exists a continuing need for a reliable and simple basis for solving the adhesive resin bleed problem that causes damage to, short circuiting of, or poor isolation performance of, the semiconductor package.

SUMMARY

In one aspect, an apparatus includes a lead frame, a dam and adhesive on portions of the lead frame, and an integrated circuit die having a portion on the dam and another portion on the adhesive. The lead frame can include two portions, or two lead frames. The dam bridges a space between the two lead frames. The dam can be smaller than the integrated circuit die in at least a width dimension of the dam relative to a width dimension of the integrated circuit die, providing that the integrated circuit die overhangs the dam on each side of the width dimension of the dam. Adhesive is located between the integrated circuit die and each lead frame, adjacent to and on each side of the dam. The dam prevents adhesive from spreading into the space between the lead frames. The dam can be a dry film, for example, a PSR800 AUS410 dry film.

In another aspect, an apparatus includes a lead frame, a dam and adhesive on portions of the lead frame, and an integrated circuit die having a portion on the dam and another portion on the adhesive. In this aspect, the dam is smaller than the integrated circuit die in a width and length dimension of the dam relative to the integrated circuit die, over at least a portion of the dam and the integrated circuit die, where the integrated circuit die overhangs the dam in each location where the dam is smaller than the integrated circuit die in the width or the length dimension. The dam and the integrated circuit die bridge a space adjacent to a side of the lead frame. Adhesive is located between the integrated circuit die and the lead frame, adjacent to and on each side of the dam, due to the dam being smaller than the integrated circuit die in the width and the length dimension. The dam prevents adhesive from spreading into the space adjacent to the side of the lead frame.

In a further aspect, a method of manufacturing an integrated circuit package includes the steps of placing an integrated circuit die on a dam, the dam being smaller than the integrated circuit die in at least a width dimension of the dam relative to a width dimension of the integrated circuit die, where the integrated circuit die overhangs the dam on each side of the width dimension of the dam. The integrated circuit die and the dam are placed on a two portion lead frame, where the dam and the integrated circuit die bridge a space between the two portions of the lead frame. Adhesive is located between the integrated circuit die and the lead frame, adjacent to and on each side of the dam, due to the dam being smaller than the integrated circuit die in at least the width dimension. The dam prevents the adhesive from spreading into the space between the two portions of the lead frame. The dam can be attached to the integrated circuit die prior to the placing of the integrated circuit die and the dam on the two portions of lead frame. In this aspect, manufacturing the integrated circuit package could include connecting bond pads of the integrated circuit die to bond finger connections of the integrated circuit package, and encapsulating the integrated circuit die in the integrated circuit package.

BRIEF DESCRIPTION OF THE DRAWINGS

For a detailed description of various examples, reference will now be made to the accompanying drawings in which:

FIG. 1 illustrates a cross-section view of a semiconductor integrated circuit package;

FIG. 2 illustrates a cross-section view of another semiconductor integrated circuit;

FIG. 3 illustrates a cross-section view of one aspect of a semiconductor integrated circuit package in accordance with various examples;

FIG. 4 illustrates a cross-section view of another aspect of a semiconductor integrated circuit package in accordance with various examples;

FIG. 5 illustrates a perspective view of one aspect of a lead frame in accordance with various examples;

FIG. 6 illustrates a perspective view of one aspect of a lead frame with a S/R dam thereon, in accordance with various examples;

FIG. 7 illustrates a perspective view, from another end, of the aspect of a lead frame with a S/R dam thereon shown in FIG. 6;

FIG. 8 illustrates a perspective view, from an underside, of one aspect of an integrated circuit die, relative to a S/R dam thereon, with portions of a lead frame thereabout, in accordance with various examples; and

FIG. 9 illustrates a perspective view of one aspect of an integrated circuit die above a S/R dam, all relative to portions of a lead frame, in accordance with various examples.

DETAILED DESCRIPTION

Certain terms are used throughout the following description and claims to refer to particular system components. As one skilled in the art will appreciate, different parties may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not function. In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .”

FIG. 1 illustrates a cross-section view of a semiconductor integrated circuit package 110 having a lead frame 112, an integrated circuit die (or silicon semiconductor chip or laminate) 114, a plurality of bond fingers 116, a plurality of bond pads 118, and bond wires 120.

The bond fingers 116 generally extend about a perimeter of a side surface of the die 114 attached to the lead frame 112. The bond fingers 116 are electrically connected to the bond pads 118 on a surface of the die 114 by respective bond wires 120.

The lead frame 112 can include two portions or sides 122, 124, or two lead frames 122, 124 (e.g., a high voltage (HV) side 122 and a low voltage (LV) side 124). In the cross-section view of FIG. 1, a space exists between the two portions, or between the HV side 122 and the LV side 124. This space is referred to as a pad-to-pad (P2P) space 126. The P2P space 126 runs longitudinally, along a longitudinal axis L of the integrated circuit package 110, between internal edges (pads) of the two portions 122, 124 (e.g., between the HV side 122 and the LV side 124). In FIG. 1, longitudinal axis L runs into and out of the page, as shown.

The integrated circuit die 114 is attached to the lead frame 112 by an adhesive resin 130. As shown in FIG. 1, the adhesive resin 130 has a tendency to bleed or spread into the space between the HV side 122 and the LV side 124 (or the two portions) of the lead frame 112. Excessive resin 130 in this space can cause bridging and/or arcing. Note the bridging shown in FIG. 1.

As shown in FIG. 2, the adhesive resin (e.g., conductive die attach D/A) 130 can spread or bleed into the P2P space 126 after die 114 attachment to the lead frame 112 and shorten the P2P space (or split) 126 between the HV side 122 and the LV side 124, encroaching upon and effecting proper clearances of M4/5/6 trace-DAP spacing (e.g., B, C, E) shown in FIG. 2. The adhesive resin (e.g., conductive die attach D/A) 130 sometimes prefers contact with the die 114, instead of the lead frame 112, due to good wetting ability between the adhesive resin 130 and a solder resist of the die 114.

FIG. 3 illustrates a cross-section view of a semiconductor integrated circuit package 110, such as that shown in FIG. 1, with a solder resist (S/R) dam 350 located between the integrated circuit die 114 and the lead frame 112. The addition of the S/R dam 350, between the die 114 and the lead frame 112, provides control of the location of the adhesive resin 130 to ensure isolation design parameters.

As shown in FIG. 3, the S/R dam 350 bridges the space 126 between the two portions of the lead frame 112 (e.g., the dam spans from the HV side 122 to the LV side 124 of the lead frame 112), while residing on the HV side 122 and the LV side 124 of the lead frame 112. In one aspect, the S/R dam 350 can be a dry film. In another aspect, the S/R dam 350 is PSR800 AUS410 dry film. The S/R dam 350 could generally be between 25 and 30 microns in thickness (e.g., in vertical height as shown in FIG. 3). In a further aspect, the S/R dam 350 can first be attached to the integrated circuit die 114, then the die 114 with the dam 350, together, are attached to the lead frame 112. In any event, or in any method of fabrication, the S/R dam 350 is located between the integrated circuit die 114 and the lead frame 112.

In one aspect, the dam 350 lies within the inside of the die 114 area. In another aspect, the dam 350 is smaller than the integrated circuit die 114 in at least a width dimension of the dam 350 and of the integrated circuit die 114. In a further aspect, the integrated circuit die 114 overhangs the dam on each side of the width dimension of the dam 350 and of the integrated circuit die 114, when the dam 350 is attached to, or is arranged relative to, the die 114. As shown in FIG. 3, this arrangement creates a gap between the die 114 and each of the two portions of the lead frame 112 (e.g., each of the HV side 122 and the LV side 124 of the lead frame 112), on each side of the S/R dam 350. The gap is filled by adhesive resin 130. The S/R dam 350 limits the location of the adhesive resin 130 when the die 114 is attached to the lead frame 112. In this way, the dimension of the dam 350 relative to the die 114 (and the resulting dimension of the overhang) controls the location of the die adhesive to desired parameters. This better ensures isolation design parameters of the semiconductor, thereby providing higher efficiency and isolated power by improving space utilization. In certain instances, use of the S/R dam during semiconductor integrated circuit package fabrication can eliminate the need for die adhesive extrusion inspection during fabrication.

FIG. 4 illustrates a cross-section view of a semiconductor integrated circuit package 110, with the solder resist (S/R) dam 350 located between the integrated circuit die 114 and the lead frame 112. The addition of the S/R dam 350, between the die 114 and the lead frame 112, where the S/R dam 350 has a width as shown in the FIG. 4 cross-section, provides control of the location of the adhesive resin 130 to ensure desired isolation design parameters.

FIG. 5 illustrates a perspective view of a lead frame 112 including two lead frames 122, 124, or two portions 122, 124 of a lead frame (e.g., a high voltage (HV) side 122 and a low voltage (LV) side 124). FIG. 5 provides a perspective view (relative to the cross-section view of FIG. 3), showing the P2P space 126 between the HV side 122 and the LV side 124. Also shown is the longitudinal axis L of the integrated circuit package 110, between internal edges (pads) of the HV side 122 and the LV side 124. If FIG. 5 illustrated a complete representation of the semiconductor integrated circuit package 110, rather than just the lead frame 112, the integrated circuit package 110 shown in the cross-section of FIG. 3 would be located at line 3-3 of FIG. 5.

FIG. 6 illustrates a perspective view of the lead frame 112 of FIG. 5, further showing a S/R dam 350 located thereon. In this aspect, the S/R dam 350 is referred to a T-dam, due to a shape of the S/R dam 350 in spanning certain portions of the HV side 122 and the LV side 124 of the lead frame 112. In other aspects, the S/R dam 350 may be I-shaped or may be one of various other shapes. Again, if FIG. 6 illustrated a complete representation of the semiconductor integrated circuit package 110, rather than just the lead frame 112 and the S/R dam 350, the integrated circuit package 110 shown in the cross-section of FIG. 3 would be located at line 3-3 of FIG. 6.

FIG. 7 illustrates, from an opposite end, a perspective view of the lead frame 112 of FIG. 6. FIG. 7 again shows the S/R dam 350 on the lead frame 112 (i.e., the S/R dam 350 only, without a die thereon). FIG. 7 illustrates the S/R dam 350 in transparent fashion, allowing see-through to illustrate example spanning (and overlap) of various portions of the HV side 122 and the LV side 124 of the lead frame 112 by the S/R dam 350. Note that in the FIG. 7 example, the S/R dam 350 not only spans (overlaps) the HV side 122 and the LV side 124 across a width of the P2P space 126 (i.e., perpendicular to the longitudinal axis L), at locations A and B, but the S/R dam 350 spans (overlaps) the HV side 122 and the LV side 124 (i.e., perpendicular to the longitudinal axis L) across various widths of the space between the HV side 122 and the LV side 124 at various locations along the longitudinal axis L (for example, at locations C and D; and E and F). In addition, the S/R dam 350 spans (overlaps) each of the HV side 122 and the LV side 124 in certain locations in a direction parallel to the longitudinal axis L (for example, at location G and H). Again, if FIG. 7 illustrated a complete representation of the semiconductor integrated circuit package 110, rather than just the lead frame 112 and the S/R dam 350, the integrated circuit package 110 shown in the cross-section of FIG. 3 would be located at line 3-3 of FIG. 7. The perspective end viewed in FIG. 7 is consistent with the side shown in the cross-section view of FIG. 3.

FIG. 8 illustrates, from an underside perspective view, the S/R dam 350 relative to, and within an area of, the die 114, along with partial portions of the lead frame 112, showing partial portions of the HV side 122 and the LV side 124. FIG. 8 highlights how the S/R dam 350, lying within an area of the die 114, creates an overhang 860 of the die 114 on each side of a width dimension of the dam 350 (i.e., perpendicular to the longitudinal axis L), when the S/R dam 350 is attached to, or is arranged relative to, the die 114. FIG. 8 also shows how the S/R dam 350, lying within an area of the die 114, creates an overhang 860 of the die 114 along a length dimension of the dam 350 (i.e., parallel to the longitudinal axis L), when the S/R dam 350 is attached to, or is arranged relative to, the die 114. FIG. 8 illustrates an example T-shaped S/R dam 350. Other S/R dam 350 and overhang 860 configurations are possible (e.g., an I-shaped S/R dam 350).

FIG. 9 illustrates a perspective view (but closer to an elevation view) of an example (and partial) semiconductor integrated circuit package 110, showing the die 114 on the S/R dam 350, with the S/R dam 350 on and overlapping the HV side 122 and the LV side 124 of the lead frame 112. The S/R dam 350, spanning across the HV side 122 and the LV side 124 of the lead frame 112 prevents the adhesive resin, located beneath the overhang 860 (or in the gap between the die 114 and a respective HV side 122 and/or LV side 124 of the lead frame 112), from bleeding into the P2P spacing 126 between the HV side 122 and the LV side 124.

The above discussion is meant to be illustrative of the principles and various examples of the disclosure. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications. 

1. An apparatus, comprising: a first portion of a lead frame, and a second portion of a lead frame, the first portion of the lead frame and the second portion of the lead frame electrically connected to at least a first lead and a second lead of a plurality of leads respectively; a component bridging a space between the first portion of the lead frame and the second portion of the lead frame; and an integrated circuit die having a portion on the component.
 2. The apparatus of claim 1, further comprising an adhesive in contact with the component, the integrated circuit die and the first portion of the lead frame and the second portion of the lead frame.
 3. The apparatus of claim 1, wherein the component is a dry film.
 4. The apparatus of claim 1, wherein the component is a solder resist.
 5. The apparatus of claim 1, wherein the component is a PSR800 AUS410 film.
 6. The apparatus of claim 1, wherein the component is generally between 25 and 30 microns in thickness from a side view of the apparatus.
 7. The apparatus of claim 1, wherein the component generally has a T shape from a top view of the apparatus.
 8. The apparatus of claim 1, wherein an area of the component is less than an area of the integrated circuit die, from a top view of the apparatus.
 9. The apparatus of claim 1, wherein the integrated circuit die overhangs the component on each side of a width dimension of the component.
 10. The apparatus of claim 1, wherein the integrated circuit die is electrically connected to at least one of the plurality of leads.
 11. The apparatus of claim 10, wherein the first portion of the lead frame and the second portion of the lead frame are electrically isolated from each other.
 12. The apparatus of claim 1, wherein the first portion of the lead frame operates at a voltage higher than an operating voltage of the second portion of the lead frame.
 13. The apparatus of claim 10, wherein the first portion of the lead frame is a first die attach pad and the second portion of the lead frame is a second die attach pad.
 14. An apparatus, comprising: a first portion of a lead frame, and a second portion of a lead frame, the first portion of the lead frame and the second portion of the lead frame electrically connected to at least a first lead and a second lead of a plurality of leads respectively; a component bridging a space between the first portion of the lead frame and the second portion of the lead frame; an adhesive in contact with the component; and an integrated circuit die having a portion on the component and another portion on the adhesive.
 15. The apparatus of claim 14, wherein the component is one of a dry film and a solder resist.
 16. The apparatus of claim 14, wherein the integrated circuit die is electrically connected to at least one of the plurality of leads.
 17. The apparatus of claim 14, further comprising a third portion of the lead frame and a fourth portion of the lead frame electrically isolated from each other.
 18. The apparatus of claim 17, wherein the first portion of the lead frame and the third portion of the lead frame are electrically connected to each other, and the second portion of the lead frame and the fourth portion of the lead frame are electrically connected to each other.
 19. The apparatus of claim 18, wherein the first portion of the lead frame and the third portion of the lead frame operate at a voltage higher than the second portion of the lead frame and the fourth portion of the lead frame.
 20. The apparatus of claim 14, wherein a plane along a surface of the adhesive is coplanar with a plane along a surface of the component. 